Fuel Cell

A fuel cell is a device, which chemically oxidizes its fuel, usually hydrogen from hydrocarbons that have been reprocessed into hydrogen and carbon monoxide in the absence of a flame, generating heat and electricity. Modern fuel cells may be divided into low, medium and high temperature:
 
  • Low temperature cells - includes proton exchange membranes (PEM) operating in the range 50 - 100°C, and alkaline fuel cells which operate in the range 50 - 100°C.
  • Medium temperature cells - comprise phosphoric acid fuel cells (180 - 220°C).
  • High-temperature cells - operate at higher temperatures are molten carbonates (550 - 650°C), high temperature solid oxide fuel cells (SOFC) (750-950°C), and intermediate temperature solid oxide fuel cells (550 - 600°C).
Proton Exchange Membrane Fuel Cells (PEM) and Direct Methanol Fuel Cells (DMFC) utilize graphite products in several parts – graphite powders are used in carbon-based bipolar plates, in gas diffusion layers and catalyst supports, while graphite dispersions can be applied to metal-based bipolar plates and to gas diffusion layers. In particular, graphite foils, machined and assembled, creates basic substrates for ultra-light and thin bipolar plates while graphite is included in thermoplastics, thermosets, and electronically conducting polymers used to manufacture the bipolar plate. At the same time, graphite has a relatively high specific BET surface area because of their mesoporous graphite structure, which combined with its electrical conductivity and purity, allows it to be used for metal catalyst supports in the electrode assembly. The isometric particle shape and bulk density result in excellent electrode performance and also make the electrode manufacturing process easier. Graphite can be used as substrates in gas diffusion layers because of the porosity, high tap density, and electrical conductivity.

As with the battery information, the table on the preceding page also includes a description of a number of the benefits, characteristics and specifications of natural graphite in these fuel cells.

Graphite Bipolar Plates

Bipolar Plates are one key component in various fuel cell systems specifically PEM (proton-exchange membrane) fuel cells. The bipolar plate performs basic functions int he fuel cell stack operation:

  • good electrical conductivity
  • high thermal conductivity
  • high chemical and corrosion resistance
  • mechanical stability
  • low permeability for hydrogen
  • low cost material
Graphite materials with polymer binders are more suited to achieve the desired properties and to improve manufacturing technologies for bipolar plates including the flow fields and cooling channels.  These composite materials are made of commercially available polymers as binders and a high loading of conductive carbon compounds (e.g., natural or synthetic graphite powder, carbon blacks, and carbon nanotubes), which increases the conductivity and performance of the bipolar plate.
 
Bipolar plates can be compression molded, injection molded, or machined from graphite plates; all in various sizes and configurations for industrial, commercial, aerospace, and automotive applications.


FUEL CELLS - Graphite is used in the bipolar plate as an electrically and thermally conductive additive.
PRODUCT FEATURES PRODUCT RANGE
Benefits Characteristics Standard Graphite Selected Graphite
Graphite Combination
Spherical Graphite
  • High electrical conductivity
  • High thermal conductivity
  • High compatibility with binders
  • No contamination with trace elements
  • High purity
  • High crystallinity
  • Defined particle morphology
  • Defined particle size distribution
High purity, high crystallinity natural graphite powder with defined particle size distributions in the range 5 microns to 75 microns
Purity: >99.95% C
High purity, high crystallinity natural graphite milled and classified with high degree of delamination
Combination of high purity graphite with expanded graphite, carbon black, carbon fibers and others so as to achieve high performance in special applications
High purity flake graphite, with spheroidal particle shape (Mango shaped), high packing density, low surface area with defined particle size distributions in the range of D50 5 micron to D50 45 micron

Special surface treatment to increase stability